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Wire Services

California Fine Wire offers the widest variety of services available from any fine wire manufacturer.  Our expertise (over 40 years of wire production and services) shows in the quality and value of the services we provide you.  All services are available for wire supplied by California Fine Wire or customer furnished.  Here is a brief overview of the services we provide:

Annealing -

Strand, batch or vacuum annealing available.

Consulting -

Assistance in filling your wire needs, regardless of the requirements. Specialist in analysis and fine tuning specifications for bonding wire.

Drawing & Custom Sizes -

Most metals and alloys to .00025".  Specialist in exotic and unusual alloys.

Insulating & Enameling -

Film insulating process offers a wide variety of enamels with ratings from 105 oC to 240 oC.  Most metals and alloys from .0004 to 0.025” in diameter can be coated with any of our enamels.  Certify to NEMA, military or customers specifications.  Standard (Red, Green, Natural) or custom colors (Black, Blue, Yellow, etc.) are available for most enamels.

Plating-

Continuous (wire and ribbon) reel-to-reel plating includes Copper, Gold, Nickel, Silver and Tin.  Tin-Lead and custom plating is available upon request.

Rolling & Flattening -

Most metals and alloys available from .00025" thick. Bare, insulated or plated. Flat wire, ribbon and square.

Special Handling & Processing -

Based on customer request or requirements, will use a specific drawing and/or thermal processing sequence and can perform testing and prepare reports at any stage of the processing.  Can establish Special Processing Procedures (SPP) for specific customer products (i.e. Medical devices) to insure consistency of product.  SPP’s are controlled through ISO9001:2000 documentation process and audits.

Spooling & Special Packaging -

Spooling to meet your specifications from ˝” Aluminum Bonding wire spools to for round or flat wire - CFW standard or customer furnished spools.  Cut pieces are packaged in a customer specified quantity per box or tube.   Special double tube packaging is used for shipping to insure that product reaches the destination undamaged.

Straightening & Cutting -

Available for most metals and alloys from .08” to 0.100” in diameter, either bare or insulated. Maximum length capability up to 10 feet but available length will vary with material and diameter. Deburring, pointing, radius or other special processes can be performed. Custom piece packaging is also available.

Stranding/Twisting -

Individual strands from 0.002” to 0.015” in diameter, bare or insulated and up to 19 strands/cable.  Maximum cable size capability is 0.045” (7ST015).

Testing -

Laboratory and testing facilities to perform most electrical, physical and metallographic analyses.  Test reports are standard or customized for individual customer needs.

Ultra Finish -

The “Ultra finish” process is used to produce round wire with the tightest dimensional tolerances and the best surface finish possible by drawing through custom made diamond dies.  The “Ultra finish” is ˝ the standard CFW dimensional tolerance.

Wire Resistance Calculator


Conversion Factors


Useful Formula


Wire Gauge Chart 


Glossary of Wire Terminology

   

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